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ESD protection and sealing for 3D prints with dichtol ESD

dichtol ESD is a true innovation in 3D printing: the first product to combine reliable sealing of additively manufactured components with electrostatic dissipation.

This not only seals 3D-printed components to make them gas- and watertight, but also makes them ESD-safe, ideal for electronics enclosures, fixtures, workpiece carriers, and technical components in sensitive production environments.

dichtol ESD is ready to use, requires no mixing, and does not need oven curing. Apply, let it penetrate & done. This creates a functional surface that seals pores and microstructures in 3D-printed parts while simultaneously protecting against electrostatic charging.

Invisible charge, real risk: ESD can damage electronics and processes.

ESD PROTECTION AND SEALING

SPRAY, BRUSH, OR ROLL

READY TO USE, NO MIXING REQUIRED

SUITABLE FOR NEARLY ALL MATERIALS

ESD: A SIMPLE EXPLANATION

What is electrostatic charge?
And why does your component need protection?

What is ESD?

Electrostatic discharge: the sudden release of stored electrical charge. Even a few volts can cause permanent, invisible damage to sensitive electronic components.

How does static electricity build up?

Electric charges accumulate on insulating surfaces due to friction and contact. Plastics do not dissipate this charge.

Hazards in 3D Printing

Common printing materials such as PA12, ABS, and PETG are electrical insulators. Their porous surfaces further exacerbate static charge buildup. There is no ESD protection.

ATEX and Explosion Protection

In areas containing flammable gases or dust, an ESD spark can act as an ignition source. Components used in such areas must be demonstrably conductive – this is required by law.

dichtol ESD provides dual protection: The product permanently seals pores and microstructures in 3D-printed parts while simultaneously making the surface electrostatic dissipative. This allows charges to be dissipated in a controlled manner, rather than building up uncontrollably or discharging suddenly. And all of this in a single step.

Why 3D printing without impregnation is not sufficient in ESD areas

Without treatment

with DICHTOL ESD

How is dichtol ESD used?

1

Prepare the component

The component must be clean and free of dust, powder residue, and grease. Wear gloves and safety goggles before use.

2

Apply

Spray, brush, or roll.
The surface must be kept moist in accordance with the component’s geometry.

3

Let it set & you're done

Dries on the surface in a few minutes. Fully cures at room temperature in 24 hours.

Protection you can measure

The ESD protection provided by dichtol ESD can be verified directly using a multimeter.

A standard multimeter shows the difference immediately. Treated side: conductive. Untreated side: no reading.

dichtol ESD provides ESD protection exactly where it’s needed. No expensive ESD-printed material is required.

Whether it’s plates, enclosures, or grids – dichtol ESD delivers consistent, reliable results across all geometries.

Where dichtol ESD is used

Anywhere where 3D printing intersects with electronics or ESD protection requirements.

Parts carrier

For use in electronics assembly or in ESD-protected areas. Both airtight and conductive.

Electronic Enclosures & Covers

Sealed and ESD-safe for direct use near sensitive components and circuit boards.

Tools & Handling Aids

Tools that come into direct contact with ESD-sensitive components receive the necessary protection with dichtol ESD.

Mounts, Clips, Grippers & Spacers

Structural components straight from the printer. Suitable for sensitive manufacturing environments.

Component & Tool Boxes / Storage Containers

Storage containers for ESD-sensitive parts: moisture-tight and safe against static discharge.

Potentially explosive atmospheres (ATEX)

In areas with explosive atmospheres, components must be conductive – dichtol ESD meets this requirement.

Product range

dichtol ESD #2643

  • Electrostatically dissipative (ESD-safe)
  • Grey
  • Gas- and water-tight
  • Ready to use, no mixing required
  • No oven curing required

dichtol ESD blue #2644

  • Electrostatically dissipative (ESD-safe)
  • Blue
  • Gas- and water-tight
  • Ready to use, no mixing required
  • No oven curing required

FAQ

Sealing with dichtol ESD is suitable for all common printing processes, such as FDM, SLS, SLA, and MJF. Plastics, metals, and ceramics can be sealed as printing materials.

The product can be applied by brushing, rolling, or spraying. The most suitable method depends on the size and number of components to be sealed, as well as the equipment available at the customer’s site. It is important that the components are treated with dichtol for 3–5 minutes before they dry. dichtol ESD must be shaken or stirred before application to ensure even distribution of the particles.

With each coat of dichtol ESD, the color becomes darker, eventually turning black.

With each layer of dichtol ESD, more conductive particles are applied, which increases conductivity and reduces surface resistance.

It is difficult to tell whether dichtol ESD is evenly distributed on black components. For this reason, a blue-colored version, dichtol ESD blue, was developed.

We recommend allowing 24 hours for drying to ensure that the sealant is completely dry, even on walls several millimeters thick. The drying process can be accelerated by raising the temperature, for example, in an oven.

Unsure which dichtol is right for you?

No problem! Our expert Daniel Flachsenberg will be happy to help you find the perfect solution for your requirements.

Additional material | dichtol AM series

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Mr. Carsten Kunde

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Mr. Erkan Polat

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